• An OSAI Series 10/510i Controller with color touch screen PC Interface.
• A 15HP Continuous Duty 4-Pole Liquid Cooled Main Router Spindle with 20HP Liquid cooled spindle options available.
• Dual Arbor . Dual Support 5-Axis Router Spindle standard, instead of less rigid single arbor . single support designs.
• Up to an incredible 4000 imp machining speed on HD Series and 2000 imp machining speed on G Series.
• The HD Series 5-Axis has an .oversized. Cast Iron Bridge that it shares with our 3 and 4-axis HD models.
• The G Series 5-Axis also has a special 16. thick wall, internally reinforced- tubular steel bridge.
• Twin Tables or Twin Zones that can operate simultaneously or independently for continuous pendulum production.
• 12 Position, Servo Controlled, Dynamic Rotary Automatic Tool Changer(s).
• Larger available table sizes: up to Twin 5. x 16. on HD series and 15. x 60. on G Series.
• 5-Axis TCP.

Optional Multi-Head 5-Axis Dual Process Technology: Imagine that you could take the heaviest, fastest and highest performing machine available in the world at any price and then double its performance. What if you could get the throughput of two complete machines out of a single machine footprint? How would you like the flexibility of being able to run two completely different programs at the exact same time on only one machine? Or to run two identical parts at the same time?

With the optional C.R. Onsrud Multi-Head Dual Process Technology, you can do all of this and more.

All 5 axis models feature the OSAI/Onsrud 510i control. Which includes:

TCP (Tool Center Point Programming)

This feature allows you to reference 5-axis programs to the tool tip, rather than the center of rotation of the axes or the head center. With TCP, the math is handled by the controller instead of the post processor. The controller is able to calculate a smooth, predictable and consistent motion based on the known maximum and minimum feed rates, axis acceleration and deceleration and other machine parameters. When the math is done in the post processor, many short line segments are output to the machine, which often results in a rough and inconsistent machine motion.

Advantages of TCP:

• Auto compensation of all linear axes when one or both rotary axes (A or C) is jogged or moved.
• Easily remove a broken tool, even from a 5-axis part, with "Virtual Axis" feature.
• Reduced program input, so less G-code is required.
• Shorter part programs.
• Less use of part program memory.
• Increased programmer productivity and efficiency.

This feature allows you to take point-to-point movements and automatically change them into smooth lines or splines, resulting in a smoother overall movement. This can be particularly important when converting raw scanned data into machine motion. The HSM feature means that less information needs to be processed, which results in a smoother and faster motion, and faster cycle times.

The 10-Series Control uses polynomial interpolation algorithms (technology unique to OSAI) to create a spline (a smooth flowing line as opposed to a point-to-point line) to project the movement along each axis (X,Y,Z,A and C) taking into account space, speed, acceleration and jerk in relation to time.

HSM auto-adjusts feeds and speeds based on stated required accuracies for optimum results. Most end-users experience at least a 15% increase in productivity.

Name	Standard Sizes	Machine Series	Table Sizes	Spindle HP	Multi-Drilling	C-Axis & Aggregate	Multi-Heads
	(First Numbers in Model #)	(Center Letters in Model #)	(Approx Table Size)	(Next Number in Model #)	(Adds "D" to Model #)	(Adds C to Model #)	(Adds H & # to Model #)
5-Axis Extreme Duty	74 98 122 148 194	F-Type HD-Series	5x6 5x8 5x10 5x12 5x16	15 20	N/A	Included	2 Independent Dual Process Heads